Three hurdles for aqueous cathodes: pH, aluminium foil and residual water
Moving a cathode from NMP to water is not mainly a binder problem — it is a chain of reactions from particle to current collector. LFP is the realistic place to start.
Insights
CASU perspectives and industry tracking: aqueous cathodes, silicon-anode binders, sodium-ion and dry electrodes, and public developments in battery materials, advanced chemistry and standards. Every piece cites its original sources.
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Moving a cathode from NMP to water is not mainly a binder problem — it is a chain of reactions from particle to current collector. LFP is the realistic place to start.
CASU’s engineering view: one technical question explained, and how we approach it.
Moving a cathode from NMP to water is not mainly a binder problem — it is a chain of reactions from particle to current collector. LFP is the realistic place to start.
Silicon’s volume change turns the binder from a supporting role into a key variable. The SBR + CMC system proven on graphite needs strong-interaction components, cross-linking and elastic design to hold the electrode together through cycling.
Sodium does not alloy with aluminium, so sodium-ion anodes can use aluminium foil. The change brings cost and weight benefits — and gives the binder a new substrate and a new anode material, hard carbon.
Dry electrodes remove the solvent and the dryer, and the binder changes from a solution or latex to a powder that can fibrillate. Dry and aqueous processing are separate routes with their own use cases; experience does not transfer directly.
Industry signals in battery materials and electrode manufacturing.
CATL presented a sodium-ion energy storage system in Munich, outlining its modular design and delivery plans. The application also raises new questions for electrode materials and evaluation.
Trinseo introduced a water-based SBR binder for graphite and silicon-containing anodes, linking binder distribution during electrode drying with cell resistance.
The FREDY project combines fluorine-free binders, active-material surface treatment and dry coating to explore materials and manufacturing together.
The companies announced a material combination for silicon-dominant anodes and reported test-cell cycling results, illustrating the importance of matching materials within the electrode.
New developments in advanced chemistry and feedstock routes.
Bio4PURConti aims to demonstrate continuous bio-based aniline production at semi-industrial scale, connecting fermentation and downstream processing.
Standards and regulations that shape battery and materials evaluation.
GB 38031-2025 became effective on 1 July 2026 and addresses cells, battery packs and systems used in electric vehicles.